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Instruments

HIAC PODS+

The HIAC PODS+ portable liquid particle counter provides instant, proactive and predictive maintenance information immediately. Sample your low or high viscosity fluids and report the data to ISO 4406, NAS 1638, NAVAIR, GOST, ASTM D7619, DEF STAN or SAE 4059 reporting standards.

NEW FEATURES

Self-Diagnostic Alerts Cleaning Routines
Sample Recipe Wizard Moisture Detector
Bubble Optimizer Paperless Workflow

Features & Benefits

Self-Diagnostic Alerts: Continuous self-diagnostic system that instantly notifies the operator of sensor contamination, sensor blockage and need for service.

Sample Recipe Wizard: Speed up sample times. Easily navigate through the setup wizard to create custom test recipes that can be used over and over again.

Bubble Optimizer: Get the right particle counts with an internal airtight pressurizing chamber that compresses bubbles so they are not mistaken for particles.

Cleaning Routines: Speed up sample-to-sample times with intelligent self cleaning routines that remove unwanted particles.

Moisture Detector: Extend system uptime by reducing oxidation in your system. Detect moisture before degradation sets in.

Paperless Workflow: Extend system uptime by reducing oxidation in your system. Detect moisture before degradation sets in.

Bottle Sampling: This 100% portable instrument allows test operators to analyze liquid contamination wherever the system is located.

Online Sampling: Connect the PODS+ to an operating online system that instantly communicates system cleanliness.

6 Hour Battery: Test more samples on one charge with our Military grade lithium battery.

Accessories

Included

Part Number Description
B87379 Waste bottle sub-assy
B96273 Quick Start Guide
2088031-01 Assy Cleaning Brush Kit
230-300-7052 Power Supply, 24VDC
VP623500 AC Power Cord 230VAC
B94893 Printer Paper 80MM x 25M
VP104400 Sample Bottle - Plastic 120mL
B96575 Wrench, Ratchet Dual Head 1/4 & 3/8 drive
B94894 Socket, 1" 3/8 drive
B95646 Socket, 9/16" 1/4 drive
B97034 Shoulder Strap
480-700-0002 Tubing, PUR .250 OD TRANS BLUE, DUR95A
570-755-0011 Exhaust Muffler
 

Optional

Part Number Description
VP633001 Fluid Sampling Vacuum Hand Pump
B94893 Printer Paper 80MM x 25M
B95366 On-Line Adapter Kit
B87413 Desiccant, assembled with fitting and check valve
B95365 Drain Tubing for combustible application 6', ANTISTATIC PTFE with metal quick connect & FFKM o-ring
540-400-0030 Hydraulic Filter element kit 10 micron Kalrez
2084976-01 Hydraulic Fluid, Clean 5606
MP000066-02 Sample Bottle Holder, Long (.51 longer than standard)
VP104400 Sample Bottle - Plastic 120mL
B97042 CABLE, USB A-B CON 6' 26/28AWG
B97043 I/O CABLE, MINI-DIN MALE 4P/FLY LEADS 6' 20AWG SHIELD
460-400-0005 CABLE, ENET CAT5E 7' SHIELDED GRAY
400125 CABLE, RS-232 DB9 Male/DB9 Female 28AWG
570-755-0011 Exhaust Muffler
B87379 Waste Container, LDPE plastic with quick connect cap, FFKM O-ring

Specifications

Spec Value
Number of Channels 9
Size Channels ISO-MTD: 4, 6, 10, 14, 21, 25, 30, 50, and 70 μm
ACFTD: 5, 10, 15, 20, 25, 30, 40, 50, and 100 μm
Flow Rate 15, 30 and 50 mL/min fixed flow rates
Light Source Class 3B laser, 775 to 810 nm, 5 mW maximum
Callibration Types Available
  • ISO-MTD in 5606
  • ISO-MTD in 5606 with ISO-11171:2010
  • ISO-MTD in Glycol
  • PSL Spheres in Water
  • ACFTD in 5606
Counting Efficiency JIS B9925:1997
Coincidence Loss Error 5% coincidence loss @ 40,000 particles/mL (per ISO-11171:2010)
Sample Volume 5 mL to 50 mL programmable
Fluid Temp Range 0° C and 90° C (32° F to 194° F) when ambient temperature is 25° C (77° F)
Viscosity Range
  • 1 to 425 cSt with shop air pressure at 100 psig
  • 1 to 150 cSt with internal pump
Wetted Materials Stainless steel, chrome plated brass & stainless steel, sapphire, PEEK, PTFE, FFKM and LDPE PODS+ Moisture Sensor
Reporting Standards
  • ISO 4406: 1999
  • NAS 1638 (translated from ISO-MTD calibration when no ACFTD calibration is available)
  • SAE AS4059
  • NAVAIR 01-1A-17 (translated from ISO-MTD calibration when no ACFTD calibration is available)
  • DEFSTAN 91-91
  • GOST 17216-2001
  • ASTM D7619-12
  • User-specified
  • Counts/mL
  • Raw counts
Data Storage 3,000 records
Dimensions (D x W x H) 20.3 x 32.0 x 42.5 cm (8.0 x 12.62 x 16.75 in)
Weight PODS+: 9.2 kg (20.1 lb)
PODS+ With Moisture Sensor: 9.6 kg (21.0 lb)
Input/Output
  • Input: Ethernet 10/100M-Bit, Client and Host USB ports (USB 2.0), RS232 and I/O Port for pump control and alarms
  • Output: pdf, tsv over USB, custom Modbus protocol over Ethernet and RS232
Bottle Operation
  • Sample Delivery Method: Pneumaticly presureized sample chamber
  • Internal Air Source: Internal Compressor up to 40 psig (for up to 150 cSt viscosity liquids)
  • External Air Source: Clean Dry Air (CDA) source up to 110 psig (required for fluids with viscosity above 150 cSt viscosity).
  • Tare Volume: 5 mL to 50 mL in 1 mL increments
Online Operation
  • Sample Delivery Method: Online pressure adaptor
  • Fluid Pressure 40 to 5000 psig
  • Tare Volume 5 mL to 999 mL in 1 mL increments
  • Number of Samples 0 to 500 programmable with 0 being continuous
  • Filter Mode Run until dirty or clean contamination level is reached with alarm triggers
Power
  • Rechargeable Battery: Lithium Ion
  • Operating Time: 6 hours of continuous sampling on a 3 minute interval, including printing with each sample and running 50 mL samples at 50 mL/min, 100 mL/min drain and with 5606.
  • Recharge Time: 4 hours
  • DC Input: 24 VDC, 2.5 A maximum
  • AC Adaptor: Universal 100–240 VAC, 50–60 Hz, 90 W
Environment
  • Operating Temperature Range: 0°C to 50°C ambient temperature. Operation on the external power supply (charging the battery) limited to 40° C.
  • Storage Temperature Range: -40° C to +70° C ambient temperature.
  • Relative Humidity: 20% to 95%, non-condensing
  • Max Altitude: 3000 m (9842 ft)
Dynamic Range in Water
  • 1.3 μm – 100 μm
  • With this range the user can assign particle sizes to the nine available sizes. The minimum size increment between channels is 0.1 μm.

Videos

  • Chapter 1: HIAC PODS+ New Features

    Click to play  

  • Chapter 10: HIAC PODS+ Running a Reference Standard Fluid

    Click to play  

  • Chapter 2: HIAC PODS+ Initial Hardware setup - From the box to the bench

    Click to play  

  • Chapter 3: HIAC PODS+ Sample Recipe Setup

    Click to play  

  • Chapter 4: HIAC PODS+ Sample-Batch-Lot ID Setup

    Click to play  

  • Chapter 5: HIAC PODS+ Instrument Setup

    Click to play  

  • Chapter 6: HIAC PODS+ Online Mode Setup

    Click to play  

  • Chapter 7: HIAC PODS+ Switching Fluid Types

    Click to play  

  • Chapter 8: HIAC PODS+ Running Viscous Fluids

    Click to play  

  • Chapter 9: HIAC PODS+ Creating a Custom Reporting Standard

    Click to play  

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